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Material Handling Systems - Gantry Robot Application
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System Overview
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System Configuration
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System Price
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System Overview
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Gantry robots provide flexible and efficient solutions for a wide range of material handling
applications such as: pick and place, machine loading and unloading, stacking, unitizing,
and palletizing. However, the capabilities of gantry robots are not limited to material
handling tasks only. The continuous development process of robotic systems greatly improved
functionality and adaptability of gantry robots in the demanding environment of factory
automation. At the same time many gantry robot systems became more complex and more
expensive.
Dynaservo Inc. developed a new generation of motion control products designed specifically
to simplify configuration of gantry robot systems. Dynaservo advanced design is based on
integration of system control and HMI functions in one compact and portable unit, which
communicates with other motion system components over high-speed serial communication link.
This unique design eliminates PLC from the system control structure, thus providing
exceptional throughput and great cost effectiveness.
Dynaservo gantry robot motion system incorporates versatile handheld multi-axis motion
controller terminal, servo drives, I/O modules, and compact and efficient servomotors.
The system utilizes powerful capabilities of the portable motion controller to provide
great functionality, exceptional accuracy, repeatability and speed consistency. Dynaservo
gantry robot motion control system offers: integrated, compact design; no need for PLC;
reduced size of control enclosure; reduced labor and material costs; reliable performance.
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System Configuration
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System Diagram
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Handheld multi-axis motion controller terminal
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Features :
- all digital design using ASIC and SMT technology
- 5.7 inches, 320 x 240 pixels, 64 colors or B&W touchscreen, backlit display
- mushroom style head, locking mechanism emergency stop switch
- 3-position safety switch (OFF-ON-OFF) required by US Robotic Safety Standard
- 12 mechanical keys and 6 LEDs
- multi-function motion controller, controlling system with up to 16 axis and featuring:
- multi-tasking
- multi-axis linear and circular interpolation
- multiple velocity profiles
- +/-1 pulse high precision Point-to-Point control
- matrix and pallet functions
- choice of programming languages : Fics-III Basic-like language, Fics-IV Natural language or Ladder Motion
- high-speed serial communication links: RS485 at 625 Kbps or RS422 at 2.5 Mbps
- external inputs / outputs: expandable to 512 DI/DO opto-isolated or relay type
- supply power requirements: 1.3A @ 24VDC +/-5%
- many features can be user defined and easily customized
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Servo Drive
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Features :
- fully digital control
- high accuracy
- extensive fault sensing and diagnostics with less than 60 micro second servo update
- status and diagnostics indicators
- compatible with absolute or incremental encoders
- servo brake
- 115 VAC or 230 VAC power supply
- compatible with servomotors 30 W to 5 kW rated output power
- conforms to UL, cUL and CE standards
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Digital Input/Output Modules
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Features :
- convenient, compact design
- multiple I/O configurations
- opto-isolated type
- relay type
- fused relay type
- source power to sensors
- status indication (LED)
- high-speed serial communication link, RS422 @ 1.25 Mbps
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Servo Motor
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Features :
- efficient, compact design
- incremental or absolute encoder
- 115 VAC or 230 VAC power supply
- 30 W
- 5 kW rated output power
- 1000 - 3000 RPM rated speed
- shaft type options
- brake (optional)
- conforms to UL, cUL and CE standards
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System Price
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Since there are many possible variations in system configuration we can only offer an example of system cost.
Motion control system for 3-axis, 400 W rated output power, gantry robot comprising:
handheld multi-axis motion controller terminal, c/w color touchscreen
3 servo drives, 230VAC power supply, 400W rated power output
32 digital inputs, opto-isolated
32 digital outputs, opto-isolated
3 servo motors, incremental encoder, 230VAC power supply, 400W rated power output
WinFics program development software for Windows based PC
interconnecting cables NOT included
Total system price starts from $ 7,882.00 CAD
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